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belzona 1000 series

Belzona 1151 (Smoothing Metal)

A metal repair composite for rebuilding pitting and metal loss caused by erosion and corrosion. 

A 2-part epoxy-based repair composite for rebuilding shallow pitting in metals damaged by erosion and corrosion. This solvent-free material is specifically formulated to easily fill in areas of metal loss up to 6 mm deep, quickly restoring large areas and avoiding hot work and plate welding. Belzona 1151 (Smoothing Metal) will not corrode and will resist a wide range of chemicals.

This repair composite is ideally suited to be overcoated with epoxy coatings such as Belzona 1321 (Ceramic S-Metal) for long-term protection against the effects of erosion, corrosion and chemical attack.

Key benefits:

  • Multi-purpose durable repair composite for rebuilding pitting and metal loss up to 6 mm deep
  • Application and cure at room temperature - no hot work involved
  • Excellent erosion and corrosion resistance
  • Fast cure for rapid return to service
  • Easy to mix and apply even on large areas
  • Reduced health and safety risks as it is solvent-free
  • No shrinkage, expansion or distortion
  • Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
  • Outstanding chemical resistance against a wide range of chemicals
  • Excellent electrical insulation characteristics

Applications for Belzona 1151 (Smoothing Metal) include:

  • Resurface of pitted metal surfaces in equipment such as process vessels, heat exchangers and pumps
  • Repair of cracks and holes on engine and pump casings, pipes, tanks and other equipment
  • Repair of damaged shafts and hydraulic rams
  • In-situ flange repair
  • High strength structural adhesive for metal bonding
  • Creation of irregular load bearing shims and reforming of bearing housing
Key technical data:
Working life at 25°C (77°F) 30 minutes
Overcoating time at 25°C (77°F) 2.5 hours
Time to mechanical cure at 25°C (77°F) 24 hours
Adhesion (ASTM D1002) 2,800 psi (19.3MPa) on grit blasted mild steel
Temperature resistance 200°C (392°F) dry
Bonds to Aluminium, copper, steel, stainless steel, cast iron, lead, glass, wood and many more
Typical applications Bonding, shimming, filling, gluing, patch repairs and many more
Unit size 3 kg. Unit sizes may vary locally
Availability* Global

* All products are subject to regional restrictions. Check with your local Distributor for more information

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